FAQ
Q. What is your opinion of the deep
cryogenic processing of barrels?
Q. What is your opinion of the use of moly
coated bullets?
Q. What is your opinion of the "BlackStar
process and Fire Lapping" ?
Q. What are the differences between chrome-moly
barrels and stainless steel barrels?
Q. What are the differences between 3
Groove and 6 Groove Barrels?
Q. Why do you have so many choices in twist
rates?
Q. Rimfire Barrels: 16
or 17 Twist, which is best?
Q. What barrel "Life" in number
of rounds fired, can I expect from my new barrel?
Q. What is hand lapping?
Q. Why is there a saw cut near
the muzzle end of your rifle barrels?
Q. Does Fluting cause stress
in a rifle barrel ?
Q. Does Lilja Rifle Barrels Perform Rebore
work?
Q. What does Lilja Rifle Barrels think of the use
of bore solvents with ammonia?
Q. What are the advantages
to purchasing a Lilja 22 rimfire drop-in barrel?
Q. What federal laws and taxes
apply to rifle barrels?
Q. Can stainless steel barrels be safely fired
in sub zero temperatures?
Q. What do you think of bore sighting
equipment that slips into the muzzle?
Q.
What is your opinion of the deep cryogenic processing of barrels?
A. The cryogenic treating of barrels at a temperature
of -300 degrees below zero has been a hot topic of discussion lately.
Our short answer is that it will not harm your barrel but we are
not completely convinced of all of the benefits claimed by some.
The only benefits that we feel are likely to result from the treatment
are possibly a longer barrel life and a slight increase in machinability.
Claims for increased accuracy through stress relief are not founded
in our opinion. When barrels are button rifled no material is removed,
it is just displaced. This causes stresses to be formed in the steel.
If these stresses are not removed problems will result. These negative
conditions include warping of the barrel during other machining
operations, an increase in the bore diameter towards the muzzle
end of the barrel during the contouring phase, and in the extreme,
lengthwise splitting of the barrel. Also, if there are stresses
remaining in the barrel they can be slowly released as a barrel
warms up during firing. This causes the barrel to actually move
during the course of shooting, causing inaccuracy.
In our testing we have found that the only effective means to completely
remove the types of stresses introduced during rifling are with
conventional heat treating using elevated temperatures. The -300
degree treatment alone will not remove these stresses. We have been
told by a knowledgeable metallurgist that the deep cold treatment
will, at best, remove up to 6% of the remaining stresses in the
type of steel used for rifle barrels. The key words here are remaining
stresses. In other words if the barrel was not stress relieved conventionally,
then only 6% of the original stress will be removed. If the barrel
has been treated conventionally with heat and then brought through
the -300 degree cycle, up to 6% of any remaining stresses could
be removed by the cold treatment. We do know through our testing
that the cold treatment alone will not remove any significant amount
of stress and that the problems outlined above concerning stress
will remain in the barrel.
So, because of the very limited amount of stress that could be
removed with the cold treatment (if the barrel has been properly
stress relieved with heat as our barrels are) we do not believe
that there can be much if any accuracy benefit to the -300 degree
treatment of our barrels. It is for these reasons that we feel the
cold process has very little potential for increasing the accuracy
of our barrels. In our opinion, other than the removal of these
stresses, there are no other mechanical factors involved that could
benefit accuracy in a rifle barrel, resulting from a heat treating
operation, either hot or cold.
For reasons not completely understood however there may be an increase
in the wear resistance of the steel. This type of wear however does
not contribute greatly to barrel erosion. We invite you to read
our comments on this type of barrel wear in the question regarding
the use of moly coated bullets.
Another possible side benefit to the freezing process is a slight
increase in its machinability.
Post Script: Since I originally wrote this an excellent article
by Kevin Thomas of Sierra Bullets was printed in the September,
1998 issue of Precision Shooting magazine. Mr. Thomas found,
in a controlled test, that there was little benefit to deep freezing
match grade barrels. He could see no difference in accuracy
but probably a slight increase in useful life. I would encourage
anyone interested in this subject to take a look at this article.

Q.
What is your opinion of the use of moly coated bullets?
A. First, as described in our section on barrel
break-in, we do not recommend the use of moly coated bullets for
break-in. The break-in process requires the use of an uncoated jacket
if it is to be successful.
Secondly, at the risk of offending those that promote the use of
moly, we can't see much benefit to it for a couple of reasons. There
are two basic claims made for the use of moly, reduced fouling and
increased barrel life. We'll look at both of these.
We agree that bullet jacket fouling in a barrel can and will cause
accuracy problems in a barrel. But for the most part, jacket fouling
in a hand-lapped, match-grade barrel is minimal. For the small amount
of copper fouling that does remain in most barrels, conventional
cleaning methods can and will stay on top of the fouling. We recommend
cleaning solutions like Shooter's Choice and/or GM Top engine cleaner
mixed with Kroil oil and the limited use of Sweet's solvent. Our
suggestions for cleaning can be found in the Cleaning and Break-in
section.
We have examined barrels with our bore scope that have had an excessive
amount of moly fouling layered with powder and jacket fouling. The
only way we could remove this buildup was through relapping of the
barrel. Perhaps part of this type of problem results from a mindset
that says "Hey, I'm using moly now and I don't have to clean very
often." So if you do elect to use moly coated bullets we recommend
that you still clean as often as before.
So, the obvious question to us is, if regular cleaning is still
required with moly and if a bullet/cartridge/barrel combination
does not foul to any great degree without moly, what is the advantage
to moly?
This leads us to the second part of our answer. Some of the promoters
of moly claim an increase in barrel life. While this sounds good
on the surface we must ask the question: what causes a barrel to
shoot out? Barrels wear out, or no longer shoot up to their original
performance levels, because of erosion to the throat area of the
barrel. This erosion is caused by heat and pressure created by burning
powder. As a throat lengthens, velocities fall off and accuracy
can suffer too. Eventually more and more of the throat will be eroded
and moved forward. Also the diameter of this eroded section will
increase. We have seen take-off barrels that had fully 1/2 of the
length of the rifling completely eroded.
The key to this type of erosion is that it is caused by hot powder
gases under high pressures and not by friction between the bullet
and the barrel. We have read a report from a military test that
examined this type of barrel wear. It was found that over the course
of tens of thousands of rounds the actual groove diameter of the
barrel was only increased by a few ten thousandths of an inch. It
is this type of wear that moly might prevent or slow down. But in
this test the throat area grew progressively longer and larger in
diameter from gas erosion, not friction between the bullet and barrel.
So from our point of view, moly coated bullets are not going to
prevent the type of throat erosion we have described, that the type
of wear caused by friction between the bullet and barrel is insignificant,
and that the prevention of jacket fouling through the use of moly
is marginal at best and that moly may add another type of fouling
to the barrel.
There is one type of shooting that may benefit from the use of
moly coated bullets, in our opinion. In an effort to find the "perfect"
bullet, target shooters using the 50BMG cartridge have manufactured
solid bullets that are lathe-turned from materials like brass, bronze,
copper and even soft steel alloys. These bullets can cause a considerable
amount of barrel wear caused by friction between the barrel and
bullet. The bore and groove diameters of these barrels do increase
in diameter as a direct result of this friction. And this wear is
not caused by the hot powder gases that will erode a throat in more
conventional barrels.
In this case it seems as though, in our testing, that coating bullets
with moly will help reduce this type of barrel wear.
We realize that our opinion of moly does not go along with the
wisdom and promotions of the day. But we're willing to listen to
opposing views if you have one.
Post Script: In the January, 1999 issue of PRECISION SHOOTING
Magazine there is an excellent article by Kevin Thomas of Sierra
Bullets about his experiences with moly. I would suggest that
anyone considering using moly read that article first. In
summary, Kevin found almost the same results as we've outlined above.
In short he found that moly had no effect on extending barrel life
in their controlled accuracy testing of bullets during production.
He did not see any improvement in accuracy and to the contrary even
found some degradation in accuracy at times, and that moly could
create its own fouling problems. Mr. Thomas found that moly
did reduce jacket fouling a little but that a regular cleaning schedule
was still required. Like us he wondered what if any benefit
there was to using moly?

Q. What
is your opinion of the BlackStar process and Fire Lapping?
A. We feel that any internal finish treatment
of our barrels, performed by another source, will only serve to
degrade the extremely smooth and uniform finish we achieve through
hand lapping. Over the years we have developed a proprietary
lapping system that allows us to create a superior internal finish.
We have found through our testing what is the optimum lapping material
and grit. With the finish our barrels are shipped with (especially
the stainless steel barrels), bullet jacket fouling is almost
nonexistent, and accuracy is at its peak.
One of the reasons we believe that fouling is minimal has to do
with the direction of the surface finish in relation to the rifling.
When a barrel is lapped, the resulting surface lies parallel to
the rifling. The bullet does not have to rotate "against the
grain" as it would have to with an unlapped barrel or with a barrel
treated in another manner.
Another factor in surface finish has to do with its smoothness.
While it is very desirable to have a finish running parallel to
the rifling, the finish can be too smooth. In our extensive
testing we found that a lapped barrel could be made too smooth and
that these super smooth barrels would foul more than our conventionally
lapped barrels. We have drawn an analogy between these "too
smooth" barrels to racing slicks on race cars. These tires
have no tread so they can get better traction (or more friction)
on the asphalt or concrete surface. It seems as though a similar
situation results between a bullet and barrel if the finish is too
smooth. But in this case, the result is increased fouling,
not increased performance.
Many of the comments made about the BlackStar process also apply
to the Fire Lapping procedure. But the big problem with Fire Lapping
in our opinion is the rapid deterioration of the throat in the barrel.
We know of barrels that have had the throat advanced very rapidly
to the point that the chamber had to be set back.
So, it is for these reasons that we do not endorse the BlackStar
process nor suggest that customers have their Lilja barrels treated
by this firm. The same is true of the Fire Lapping system.
If we thought that we could improve the internal finish of our barrels
we would do so in-house, not rely on an outside source to do so.
Further, if a customer has a complaint about a barrel and it is
shown that our original internal finish has been tampered with,
any warranty claim is void.

Q.
What are the differences between chrome-moly barrels and stainless
steel barrels?
A. We buy our steels directly from the steel mills.
Our steel is made to our specifications as far as chemistry and
heat treatments are concerned. Our chrome-moly is a modified 4140
type steel and the stainless steel is type 416 with a few extra
steps and tests in its manufacture. We have used steel of both types
from several different mills and have settled on what we feel is
the best available.
The primary difference between the two types, as far as rifle barrels
are concerned, is that chrome-moly can be blued and stainless steel
cannot be using conventional methods. Rifle barrels made from stainless
steel will last longer, as related to throat erosion, than chrome-moly.
Stainless steel resists heat erosion better. Also we can get a slightly
better internal finish when lapping with stainless steel.
Approximately 90% of the barrels we manufacture are made from stainless
steel. In our experience, most of the chrome-moly barrels we make
go on high-grade custom hunting rifles that are going to have a
nice custom made wood stock. And some shooters insist on having
a blued barrel.
An exception to the above is the large number of 50BMG barrels
we make from chrome-moly. Our recommendation for steel choice with
50BMG barrels depends on the bullet type the shooter intends to
use. If you are going to use conventional jacked bullets, such as
the Hornady or ball ammunition, then the stainless steel barrels
will probably last longer and foul less. But if your choice is one
of the custom made lathe-turned bullets made from brass, bronze,
copper, or even steel, then the chrome-moly barrels will probably
last longer and give better accuracy. Please see our comments on
moly coating and these types of bullets. If you plan to shoot both
types of bullets then the chrome-moly barrels are a better choice.

Q.
What are the differences between 3 Groove and 6 Groove Barrels?
A.
Almost all of the caliber and twist combinations in the rifle barrels
we make are available with 6 lands and grooves. A few years ago
we started to make barrels in a 3 groove configuration too at the
request of some varmint hunters who were looking for longer barrel
life. They were chambering barrels for hot 22 caliber varmint rounds
and shooting the throats out of conventional 6 groove barrels fairly
fast. We reasoned that if we reduced the number of grooves to 3
but kept the ratio of land to groove width the same (ie. the lands
are twice as wide in a 3 groove barrel as compared to a 6 groove)
that there would be more land area to resist heat erosion.
Well, it turned out that barrel life did increase and that accuracy
stayed at least the equal of comparable 6 groove barrels. It is
hard to put a percentage increase on barrel life but a conservative
estimate might be 20%.
Benchrest shooters are always experimenting and looking for a competitive
edge. Before long a few shooters, including Dan Lilja, were putting
3 groove barrels in 6PPC and 22 Waldog on their light varmint and
heavy varmint class benchrest rifles. And these barrels proved to
be very accurate. They started winning benchrest matches and soon
became popular among the benchrest shooters. .
On the right is Dan with a .193" 200 yard group fired at a benchrest
match in Billings Montana in 1998.
This was with a 6 mm PPC 13" twist 3-Groove Barrel.
And we found that as a side benefit the 3 groove barrels seemed
to foul very little and clean up quickly. We attributed this to
the reduced number of corners inside collecting powder and copper
fouling.
This answer to 3 groove - 6 groove question is not meant to discredit
the 6 groove barrels. They have consistently shoot extremely well
over the years. Dan continues to shoot both 6 and 3 groove barrels
on his benchrest rifles. But if you haven't tried a 3 groove you
might consider one the next time you need a barrel. We do not offer
them in all of our caliber and twist combinations. Our page with
caliber and twist listings indicates if a 3 groove barrel is available.
And we are frequently adding 3 groove buttons to our offerings.
If you don't see that a 3 groove version is offered in the caliber
and twist you're looking for, ask, we might soon be making it.

Q.
Why do you have so many choices in twist rates?
A. We offer a number of different twist rates
in the various calibers that we make. This allows you to pick the
optimum rate for the particular bullet you plan to use. This is
especially true for target shooters who will probably use just one
or two bullet weights and styles for their type of shooting sport.
However if you plan to shoot a variety of bullet weights in your
barrel then you must choose the twist rate for the heaviest bullet
that you plan to shoot. For example, let's say that you're going
to build a 300 Winchester Magnum for longer range deer hunting.
A bullet weight of 150 grains might be the best choice for your
type of hunting. And a 12" twist would be correct for that bullet.
But someday you might hunt elk or moose and think that you might
want to use a 200 grain bullet for the bigger animals. Then the
twist requirements change and a 10" rate is the choice. But, you
can still shoot the lighter weight bullets in the 10" twist with
good accuracy.
As bullet weights increase the twist rate required to adequately
stabilize the bullet increases. The fact is though, that actual
bullet weight has little to do with twist. It is overall bullet
length that has the most influence on stability. The reason we base
twist on weight lies with the fact that bullet length usually increases
as weight increases. And some bullets are especially long for their
weight. For example the Nosler Ballistic Tip bullets are all longer
than comparable weight bullets of another weight because of the
plastic tip. And as a result the ballistic Tip bullets sometimes
need a faster twist rate than is normal.
Target shooters, especially bench rest shooters, like to use the
slowest possible twist rate they can get away with in an effort
to get the very ultimate in accuracy from their barrel. For example,
most benchrest shooters using the 6PPC cartridge and 62-68 grain
hollow point flat base bullets use a twist rate of 13-14" and some
even use a 15" twist! For normal target shooting, varmint hunting
and big game hunting though, it is much better to go with a twist
rate that is on the fast side rather than the slow side. While that
15" twist 6mm barrel we just mentioned might do well on a nice warm
summer afternoon on the benchrest range, the same combination might
shoot wildly on a cool spring morning of wood chuck shooting.
When twist rates are offering marginal stability atmospheric influences
such as temperature, altitude, and even normal fluctuations in the
barometer can have noticeable effects on the target. As the temperature
and altitude go up so does bullet stability for a given twist rate.
Conversely, a lowering of the barometric pressure increases stability.
The newer VLD design bullets require a faster twist rate than is
normal for their particular bullet weight and caliber. But with
high quality bullets accuracy is still very good.
Choosing the correct twist rate for your barrel is an important
consideration. To help you choose the correct rate we've made up
the following chart. If you have any questions, please ask.
RECOMMENDED TWIST RATES
| Grain/Cal |
.172 |
.204 |
.224 |
.243 |
.257 |
.264 |
.277 |
.284 |
.308 |
.338 |
.358 |
| 17-20 |
9-10 |
|
|
|
|
|
|
|
|
|
|
| 25 |
10 |
|
|
|
|
|
|
|
|
|
|
| 30 |
9 |
12 |
|
|
|
|
|
|
|
|
|
| 33 |
|
12 |
|
|
|
|
|
|
|
|
|
| 35 |
|
12 |
|
|
|
|
|
|
|
|
|
| 37 VLD |
6 |
|
|
|
|
|
|
|
|
|
|
| 40 |
|
12 |
|
|
|
|
|
|
|
|
|
| 50-52 |
|
9 |
14 |
|
|
|
|
|
|
|
|
| 55 |
|
|
12 |
|
|
|
|
|
|
|
|
| 60 |
|
|
12 |
|
|
|
|
|
|
|
|
| 68-69 |
|
|
9,10 |
13,14 |
|
|
|
|
|
|
|
| 75 |
|
|
9 |
|
14 |
|
|
|
|
|
|
| 80 |
|
|
8 |
|
|
|
|
|
|
|
|
| 85 |
|
|
7 |
12 |
12 |
12 |
|
|
|
|
|
| 90 |
|
|
7 |
10 |
|
|
|
|
|
|
|
| 100 |
|
|
|
10 |
10 |
|
12 |
14 |
|
|
|
| 105-107 |
|
|
|
8 |
|
|
|
|
|
|
|
| 120 |
|
|
|
|
10 |
10 |
|
12 |
15,16 |
|
|
| 130 |
|
|
|
|
|
|
10 |
|
14 |
|
|
| 140 |
|
|
|
|
|
9 |
10 |
10 |
|
|
|
| 140-160 |
|
|
|
|
|
8 |
10 |
10 |
12,13 |
|
|
| 150-168 |
|
|
|
|
|
|
|
9 |
11,12,13 |
|
|
| 150-180 |
|
|
|
|
|
|
|
|
10,11,12 |
|
|
| 160 |
|
|
|
|
|
|
|
9 |
|
|
|
| 175 |
|
|
|
|
|
|
|
9 |
|
|
|
| 180 |
|
|
|
|
|
|
|
|
10,11,12 |
|
|
| 200 |
|
|
|
|
|
|
|
|
10,11 |
10,12 |
12,16 |
| 220 |
|
|
|
|
|
|
|
|
10 |
|
|
| 225 |
|
|
|
|
|
|
|
|
|
10,12 |
12,16 |
| 240-250 |
|
|
|
|
|
|
|
|
10 |
10 |
12 |
| 300 |
|
|
|
|
|
|
|
|
|
10 |
12 |

Q.
Rimfire Barrels: 16 or 17 Twist, which is best?
A. Our answer is; we don't know. We offer our
rimfire barrels in two different twists, a 16" and a 17" twist.
We've shot both and can honestly say that we can't tell much difference,
they both seem to shoot very well. Some of our customers seem to
prefer the 17" twists and others say the 16" is best. The 16" has
been the standard for rimfire barrels for a long time and they are
very proven. But the 17" twist is an excellent choice for BR-50,
IR50/50 and NBRSA benchrest competitions.
To further complicate the issue, we also offer both twists in two
different inside diameters. Our standard dimensions are a .2215"
diameter groove and a .217" diameter bore. The `tight' barrels are
.2200" by .215" diameters. Again, we can't see much difference between
them. We sell a lot of all four combinations and can't say that
any one configuration is a runaway favorite. The 17" barrels do
seem to becoming more popular all of the time though.
All four types have shot very well in the competitive rimfire sports.
They have won major tournaments and set records.
Rimfire barrels require a little different cleaning procedure than
centerfire barrels and we have a separate page listing our suggestions
for cleaning these barrels.
Q. What barrel
"Life" in number of rounds fired, can I expect from my new barrel?
A: That is a good question, asked often by our
customers. But again there is not a simple answer. In
my opinion there are two distinct types of barrel life. Accurate
barrel life is probably the type most of us are referencing when
we ask the question. But there is also absolute barrel life
too. That is the point where a barrel will no longer stabilize
a bullet and accuracy is wild. The benchrest shooter and to
a lesser extent other target shooters are looking at accurate barrel
life only when asking this question. To a benchrest shooter
firing in matches where group size is the only measure of
precision, accuracy is everything. But to a score shooter
firing at a target, or bull, that is larger than the potential group
size of the rifle, it is less important. And to the varmint
hunter shooting prairie dog size animals, the difference between
a .25MOA rifle or one that has dropped in accuracy to .5MOA may
not be noticeable in the field.
The big enemy to barrel life is heat. A barrel looses most
of its accuracy due to erosion of the throat area of the barrel.
Although wear on the crown from cleaning can cause problems too.
The throat erosion is accelerated by he at. Any fast varmint
type cartridge can burn out a barrel in just a few hundred rounds
if those rounds are shot one after another without letting the barrel
cool between groups. A cartridge burning less powder will
last longer or increasing the bore size for a given powder volume
helps too. For example a .243 Winchester and a .308 Winchester
both are based on the same case but the .308 will last longer because
it has a larger bore.
And stainless steel barrels will last longer than chrome-moly barrels.
This is due to the ability of stainless steel to resist heat erosion
better than the chrome-moly steel.
The benefits of deep cryogenic processing of barrels and the use
of moly coated bullets in prolonging barrel life are discussed in
our answers in this section on those specific subjects.
I thought it might be interesting to point out a few exceptional
aggregates that I've fired with 6PPC benchrest rifles with barrels
that had a number of rounds through them. I know benchrest
shooters that would never fire barrels with over 1500 shots fired
in them in registered benchrest matches.
I fired my smallest 100 yard 5 shot aggregate ever in 1992 at a
registered benchrest match in Lewiston, Idaho. It was a .1558"
aggregate fired in the Heavy Varmint class. And that barrel
had about 2100 rounds through it at the time. Another good
aggregate was fired at the 1997 NBRSA Nationals in Phoenix, Arizona
during the 200 yard Light Varmint event. I placed second at this
yardage with a 6PPC barrel that had over 2700 rounds through it
at the time. I retired this barrel after that match because
it had started to copper foul quite a bit. But accuracy was
still good.
Incidentally, neither of these barrels had been frozen or had any
moly coated bullets fired through them.
As a very rough rule of thumb I would say that with cartridges
of .222 Remington size you could expect an accurate barrel life
of 3-4000 rounds. And varmint type accuracy should be quite a bit
longer than this.
For medium size cartridges, such as the .308 Winchester,
7x57 and even the 25-06, 2-3000 rounds of accurate life is reasonable.
Hot .224 caliber type cartridges will not do as well and 1000-2500
rounds is to be expected.
Bigger magnum hunting type rounds will shoot from 1500-3000 accurate
rounds. But the bigger 30-378 Weatherby types won't do as
well, being closer to the 1500 round figure.
These numbers are based on the use of stainless steel barrels.
For chrome-moly barrels I would reduce these by roughly 20%.
The .17 and .50 calibers are rules unto themselves and I'm pressed
to predict a figure.
The best life can be expected from the 22 long rifle barrels with
5000-10,000 accurate rounds to be expected.
Remember that predicting barrel life is a complicated, highly variable
subject. You are the best judge of this with your particular
barrel. Signs of accurate barrel life on the wane are increased
copper fouling, lengthened throat depth, and decreased accuracy.

Q. What is hand
lapping?
A.
The hand lapping process, that all of our barrels undergo, ensures
that you will receive a rifle barrel that has the very best and
most desirable type of internal finish that we can provide.
The lapping operation brings the final internal dimensions up to
size and also improves the finish. No production barrels are
hand lapped, only the finest custom barrels receive this very important
operation. And it is partly for this reason that hand lapped
barrels cost more than lower grade production barrels.
In practice, a molten lap is cast around a rod placed inside the
barrel. The profile of the rifling is cast into the lap ensuring
a very precise fit with that individual barrel. The lap is
then "charged" with lapping compound, oiled, and pushed and pulled
repeatedly through the length of the barrel. The lap
is "recharged" and oiled many times and several new laps will be
cast before the lapping procedure is completed. The man doing
the lapping judges when the barrel is finished by a very experienced
feel for the job, inspecting the internal finish as it develops
with a full length borescope, and by measuring the diameters of
the lands and grooves.
We have, over the years, developed a process that we feel gives
us the very best finish and uniformity of diameters the full length
of the barrel, that we can obtain. And the proof is, in our
opinion, in the very minimal amount of bullet jacket fouling that
our barrels produce, and in their outstanding accuracy.
Our process completely eliminates all tooling marks from the inside
of the barrel. And very importantly the resulting finish
runs parallel with the rifling.
It is for these reasons that we discourage anyone from submitting
their new Lilja rifle barrel to any subsequent internal finishing
operation. Please see our comments on the BlackStar
operation in this section too.
The picture to the right is Joe Morrison hand lapping a barrel.

Q.
Why is there a saw cut near the muzzle end of your rifle barrels?

A. Almost all of our barrels have a bandsaw cut
one inch from the muzzle end of the barrel. This indicates
that the barrel is not useable beyond that point. When we
hand lap our barrels, we do so from each end of the barrel.
Because the lapping compound is applied to the lap directly next
to the ends, the bore becomes worn slightly oversize. This
oversize condition does not extend more than .50"-.75" into the
barrel but we put the saw cut one inch back to ensure that you do
not use any of the oversize bore.
This same condition occurs at the chamber end of the barrel too,
but when the chamber is cut into the barrel, all of this oversize
portion is removed with the chamber.
For example, most of the barrels we send out are 28" overall length.
With the saw cut one inch back from the muzzle, these barrels will
finish up to 27". With some special contours or exceptionally
long barrels however, we may have already trimmed the barrel to
its maximum finish length. For example, a 30" finish length
barrel in a #5 contour (long and skinny for its length) will already
be trimmed to make the contouring phase of machining easier.
If there is not a saw cut, the barrel has already been trimmed to
its maximum finish length.
The 15" finish length XP-100 type barrels we make do not have the
saw cut. The entire length of these barrels is useable.
And our finished drop-in 22 rimfire barrels do not have this saw
cut either.

Q: Does
fluting cause stress in a barrel?
A: We've been asked if machining flutes into a
rifle barrel causes stress in the steel. The short answer is no,
it does not. There are some operations in the manufacture of a rifle
barrel that can cause stress to develop in the steel, but fluting
is not one of them. To the contrary, fluting can and will relieve
stress if it is already present. The same is true of any outside
machining work performed on a barrel.
The type of stress that can exist in a barrel is called compressive
stress. Under normal conditions the stress could form from two processes.
When steel is manufactured, the round shape is formed through a
rolling operation in the steel mill. This forming can be performed
either hot or cold. Cold rolling generates a great deal of internal
stress in the steel. Usually, with steel used for rifle barrels,
this stress is relieved by heating the steel to just below its transformation
or critical temperature. We have the steel mill that makes our steel
do this as their very last operation, ensuring us that the steel
is stress free when we receive it.
Secondly, stress can be formed in a rifle barrel during a cold
forming operation, such as button rifling. Since no material is
removed from the barrel when the rifling is formed, rather it is
displaced, it causes compressive stress in the steel. If this stress
is not removed, through a heat treating operation, it will remain
in the steel where it can cause other problems. Any subsequent machining
operations, such as turning the outside diameter of the barrel,
will allow some of those stresses to come out. The result can be
an opening of the inside diameter of the barrel, more so towards
the muzzle where more material is machined away. It can and probably
will also cause the barrel to warp. And if these aren't enough,
the temporary heating and cooling of the barrel that occurs during
normal firing will also let the stress come out by warping the barrel.
Poor accuracy is the result.
Although a barrel would not normally be welded on, this can also
cause stresses to form in steel. At times though, gunsmiths will
heat barrels to sweat-on barrel bands and sites. Too much heat can
cause some problems as well.
But, the fact remains that normal machining operations, such as
outside turning, fluting, drilling and tapping site holes, etc.
do not cause or introduce stress. They can and do allow residual
stresses to come out of the steel though.
We flute about 50 rifle barrels per month and have never had a
problem with our barrels related to fluting.

Q. Does Lilja Rifle barrels
perform rebore work?
A. No, we do not, for several reasons. The primary
reason being that button rifling does not lend itself to re-rifling
a barrel. When a button is pulled through a barrel no material is
removed from the barrel. Rather the steel is displaced, forming
the rifling. It is important that the button has equal resistance
to it as it is pulled through the barrel. If not, the internal diameters
will grow larger as the button is pulled through a barrel that has
a decreasing outside diameter towards the muzzle. So, all re-bored
and re-rifled barrels should be cut rifled. We only button rifle.
Usually a person will elect to have a barrel rebored when the barrel
has some hard to duplicate exterior work on it such as engraving,
inlays, octagon work, or is on an older rifle with some collector
value.
We know of a couple of good rebore men. They are Randy Redman 509-826-5512
and Cliff LaBounty 360-599-2047.

Q. What does Lilja Rifle
Barrels think of the use of bore solvents with ammonia?
A. While we're aware of "bad press" associated
with the use of cleaners with ammonia as part of the solution, we
have never seen any damage in one of our barrels caused by the use
of ammonia. The rumor is that copper-removing cleaners with
ammonia will pit and damage the interior surface of a barrel.
Ammonia is very effective as a copper remover. We use solvents,
such as Butch's Bore Shine, to remove copper during the break-in.
We routinely leave Butch's solution in the barrel over night too.
Again, I repeat, we have never seen a problem with ammonia in the
concentrations found in commercial cleaners, in either our chrome-moly
or stainless steel barrels. This includes examination with
our borescope. 
Q. What are the advantages
to purchasing a Lilja 22 rimfire drop-in barrel?
A. There are several good reason for buying a
drop-in barrel from us if you own one of the above mentioned rifles.
- Quality and accuracy. Our barrels have become
the dominant barrel for use in the demanding BR/50, IR 50/50,
NBRSA group shooting and other competitive rimfire shooting events.
Our reputation was built on making accurate rifle barrels and
in providing the type of service our customers expect.
- Delivery. We make every effort to keep our
standard configuration drop-in barrels in stock for immediate
delivery. This means no waiting for us to make you a barrel after
you place an order and no waiting for a benchrest quality gunsmith
to fit and chamber your new barrel to your action. At times we're
asked to make a special contour or length barrel and that can
cause some delay.
- Price. While the price of our drop-in barrels
may seem high to some, especially compared to some of the Ruger
10/22 barrels on the market, bear in mind that you're purchasing
a true match-grade stainless steel barrel. The price for our .22
drop-in line is $345. Compare this to our retail price of $305
for an unchambered but contoured stainless steel barrel. You are
paying just $40 additional for a best quality-chambering job,
performed by us, and we keep them in inventory.

Q. What
federal laws and taxes apply to rifle barrels?
A. We
are asked if barrels can be sent directly to individuals or if they
must be sent to a Federal Firearms Licensee. Rifle barrels can be
purchased by individuals and sent directly to the buyer. There are
no federal laws that prevent this. Rifle barrels are no different
than other gun components such as scopes or stocks. The only restricted
part of a firearm is the receiver.
Further, if you already own a receiver you can send it directly
to a gunsmith in any state to have it rebarreled. And the gunsmith
can return it directly to you without going through an FFL. The
BATF considers this as a 'repair'. Sometimes a carrier, such as
UPS, will insist that a firearm be sent only to an FFL and have
at times demanded a copy of the receiver's FFL. There is no regulation
requiring this and though uncommon, seems to be at the whim of a
local manager. It should be noted that pistols and handguns cannot
be sent through the U.S. mail and when sent through a carrier like
UPS or FedEx they must be sent using a next-day delivery. The rational
behind this is that they are less likely to be stolen by employees.
Rifle barrels can be exported to many countries. To do so the seller
must be registered with the U.S. State Department Department Office
of Munitions Control. Each shipment is allowed through an approved
license. Each license application is evaluated by the State Department
and is issued depending on the destination country and the intended
use. We are registered with the State Department. For more information
on exporting - Click Here
Rifle scopes can be exported and the authorization for scopes is
through the U.S. Commerce Department.
There is no federal excise tax on rifle barrels. If a gunsmith
or manufacturer builds fewer than 50 firearms in a year then the
manufacturer is not liable for the 11% federal excise tax. This
threshold exemption took effect on August 10th 2005. Prior to this
date individuals were exempt from the tax because the BATF looked
on them as 'incidental manufacturers'. The law was not applied uniformly
to gunsmiths prior to this and has caused confusion and grief for
some until the 2005 change.
Montana has no state sales tax and we do not charge any tax on
our product regardless of the destination.

Q. Can stainless steel
barrels be safely fired in sub zero temperatures?
Yes they certainly can be. There is a myth going around that stainless
steel alloys used in rifle barrels loose their strength in sub zero
temperatures. There is no truth to that. We have made many thousands
of barrels that have been fired safely in below zero temperatures
as have all of the other custom barrel makers as well as the major
arms manufacturers. This is an urban legend that should be chilled
Q. What do you think of bore
sighting equipment that slips into the muzzle?
The short answer is don't use them. We
have seen barrels damaged by the bore spud. The tops of the lands
and crown are scuffed very easily by these spuds and accuracy can
be degraded with one insertion. With a bolt action rifle the best
method, in our opinion, to bore sight is as follows: set the rifle
on sandbags, removed the bolt, look through the bore and 'aim' the
barrel at the target, adjust the scope to the point the barrel is
'looking' at. This method should get you to within a foot of your
aim point. Again do not use a bore sighting mechanism that places
anything in the bore of the barrel.
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